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The possibility of employing
ceramic arc tubes for metal halide lamps is not a
new idea - indeed their use was proposed in the
earliest patents on metal halide lamps back in the
1960's. Their potential advantages were
recognised even at that time, in that they are
more resistant than quartz to the corrosive nature
of the metal halide salts within the arc
tube. In addition they can operate at
temperatures beyond which quartz begins to
soften. Ceramics thus offer the possibility
to increase the loading in the arc tube, bringing
about an increase in wall temperature, which in
turn increases colour rendering properties and
luminous efficacy.
However while the ceramic arc
tube itself is more resistant to halide corrosion,
the same cannot be said of the end seals where the
metal lead wires pass through the ceramic.
The end seals must be kept at low enough
temperatures to reduce the rate of corrosion, and
traditional metals known for ceramic to metal
seals cannot be exposed to the halides.
The first practical solution to
this problem was developed by Thorn Lighting in
England during the early 1980s, and in 1981 that
company exhibited the world's first Ceramic Metal
Halide lamp at the Hannover World Light
Fair. This so-called 'TSH' Tin Sodium Halide
lamp is illustrated below, and employs
electrically conductive cermet caps to close the
ends of the arc tube and make a halide-resistant
seal. The unique molecular spectrum of the
tin chloride dose also resulted in rather good
colour properties for its time. But the
marketing division did not take the idea further,
since this lamp required a special kind ballast
that was not available.
The commercial introduction of
ceramic lamps had to wait until 1994 when Philips
unveiled its 'CDM' range having the 'Protruding
Plug' kind of end seal. In this approach the
seal is displaced some distance away from the heat
of the arc tube, thus bringing its temperature
down to safe limits. An ingenious
arrangement of different metallic conductors is
contained within the seal both to ensure halide
resistance and prevent cracking of these delicate
seals. All subsequent lamps are based on
similar seals.
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